Process simulations for 3D turning using uniform and variable microgeometry PCBN tools

Process simulations for 3D turning using uniform and variable microgeometry PCBN tools

In this paper, uniform and variable edge microgeometry design inserts are utilised and tested for 3D turning process. In 3D tool engagement with workpiece, thickness of the chip varies from a maximum equal to the feed rate (at primary cutting edge) to a minimum on the tool’s corner radius (at trailing cutting edge). The ideal tool edge preparation should posses a variable configuration which ha...

Hard turning with variable micro-geometry PcBN tools

This paper presents investigations on hard turning with variable edge design PcBN inserts. Turning of hardened AISI 4340 steel with uniform and variable edge design PcBN inserts is conducted, forces and tool wear are measured. 3D finite element modelling is utilized to predict chip formation, forces, temperatures and tool wear on uniform and variable edge micro-geometry tools. Predicted forces ...

Machinability of Hard Martensitic Stainless Steel and Hard Alloy Steel by CBN and PCBN Tools by Turning Process

Hard turning of martensitic stainless steel is gaining importance in all manufacturing sectors like automobile and aerospace industries. Machinability of materials depends on surface roughness, tool wear, cutting forces, specific cutting pressure and work material hardness. In this research hard martensitic stainless steel AISI 440 C and SCM 440 alloy steel was used as work materials. CBN and P...

3-d Fea of Hard Turning: Investigation of Pcbn Cutting Tool Micro- Geometry Effects

In this study, 3-D finite element modeling of precision hard turning has been used to investigate the effects of cutting edge microgeometry on tool forces, temperatures and stresses in machining of AISI H13 steel using polycrystalline cubic boron nitrite (PCBN) inserts with two distinct edge preparations. Hard turning experiments were conducted to investigate the effects of cutting edge geometr...

Reducing Fracture Tendencies in PCBN FSW Tools